Release 

Comments 

Release 1

This version first released with ICP Printing and Graphic Arts Training Package Version 1.0.

ELEMENT 

PERFORMANCE CRITERIA 

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element.

1. Maintain operations of delivery systems

1.1 Delivery systems are monitored and adjusted to ensure efficient and continuous operation and avoid damage to finished product

1.2 Substrate is added to and removed from process according to job instructions

2. Maintain coating process

2.1 Roller condition is monitored and adjusted to ensure quality of printed product meets the approved proof standard

2.2 Coating system and doctor blade condition (if appropriate) are monitored and adjusted to ensure quality of product meets the approved proof standard

2.3 Drying systems are monitored and adjusted to ensure quality of product meets the approved proof standard

2.4 Quality and viscosity of varnish coatings are monitored and adjusted as necessary to ensure product quality

3. Maintain production process

3.1 Basic or complex in-line printing/converting/binding/finishing processes are monitored and adjusted to ensure quality of product meets the approved proof standard

3.2 Production process is operated in association with fellow workers and according to company specifications and planned daily schedule

3.3 Production is maintained within work health and safety (WHS) requirements, and company and manufacturer’s specifications

3.4 Manual and/or automatic control is used as per specification

3.5 Performance is monitored and verified using the process control system according to enterprise procedures

3.6 Coating performance, register and position are monitored and adjusted throughout production run

3.7 Production difficulties are anticipated and preventive action is taken to prevent occurrence by timely intervention

3.8 Process adjustments to eliminate problems are reported according to enterprise procedures

3.9 Waste is sorted according to enterprise procedures

4. Identify and rectify problems

4.1 Faulty performance of equipment is identified and reported according to enterprise procedures

4.2 Problems in coating machine are identified and reported according to enterprise procedures

4.3 Adjustments or corrections are carried out according to specified procedures and consistent with operator’s skill level

4.4 Coating machine operation is checked to ensure correct operation

5. Conduct shutdown of production process

5.1 Correct shutdown sequence is followed according to manufacturer’s specifications and enterprise procedures

5.2 Shutdown is conducted in association with fellow workers and in compliance with WHS requirements

5.3 Solid and liquid waste is removed from operating area and recycled or disposed of, where required, according to regulatory requirements and enterprise procedures

5.4 All product is removed from operating area

5.5 Machine faults requiring repair are identified and reported to designated person according to enterprise procedures

5.6 Repair/adjustment is verified prior to resumption of operations

6. Clean and wash up coating machine at end of print run

6.1 Cylinders, plate and roller surfaces are cleaned ready for next run

6.2 Coating delivery system is washed ready for next run, and liquid waste is disposed of according to company and regulatory requirements

6.3 In-line slitting units are cleaned ready for next run

6.4 Reef feed, transportation and delivery systems are disengaged and cleaned ready for next run

6.5 Production records or other documentation are accurately completed where required by enterprise procedures

Skill 

Performance Criteria 

Description 

Reading

3.2-3.4, 4.3, 5.1

• Recognises and interprets text to establish job requirements from information contained within relevant instructions, procedures and specifications

Writing

3.8, 4.1, 4.2, 5.5, 6.5

• Completes records, forms and other documents accurately and according to workplace requirements

Oral Communication

3.2, 3.8, 4.1, 4.2, 5.2, 5.5

• Participates effectively in discussions using appropriate vocabulary, questioning and listening skills
• Speaks clearly using appropriate vocabulary, tone and pace to report faults and discrepancies

Navigate the world of work

1.1, 1.2, 3.2, 3.3, 3.5, 3.8, 3.9, 4.1-4.4, 5.1-5.3, 5.5, 76.1-6.5

• Complies with legislative requirements and follows organisational policies and procedures relevant to own role
• Recognises and follows all procedures for cleaning and maintenance of equipment, incorporating regulatory requirements and enterprise procedures

Interact with others

3.2, 3.8, 4.1, 4.2, 5.2, 5.5

• Collaborates and cooperates with others to achieve joint outcomes
• Contributes to workgroup discussions using accepted conventions
• Selects and uses appropriate communication practices when reporting issues

Get the work done

1.1-1.2, 2.1-3.4, 3.1-3.7, 3.9, 4.1-4.4, 5.1-5.4, 6.5, 6.1-6.4

• Determines priorities and sequences steps involved in clearly defined, familiar tasks
• Recognises and anticipates an increasing range of familiar problems, their symptoms and causes, actively looking for early warning signs and implementing contingency plans
• Follows routine procedures for using digital technology by reading data from electronic monitoring and control systems

Delivery systems MUST include EITHER:

• reel

OR

• sheet

Monitoring and adjusting MUST include EITHER:

• reel stand and rewind section
• web control system
• sheeting section

OR

• feeder and delivery
• sheet pick-up and transport system
• transfer and control system

Code and title  

current version 

Code and title 

previous version 

Comments 

Equivalence status 

ICPPRN472 Produce complex coated product

ICPPR472C Produce complex coated product

Updated to meet Standards for Training Packages

Equivalent unit

Release 

Comments 

Release 1

This version first released with ICP Printing and Graphic Arts Training Package Version 1.0.